Dr. Dmitri Kopeliovich

Iron-carbon phase diagram describes the iron-carbon system of alloys containing up to 6.67% of carbon, discloses the phases compositions and their transformations occurring with the alloys during their cooling or heating.

Carbon content 6.67% corresponds to the fixed composition of the iron carbide Fe₃C.

The diagram is presented in the picture:

The following phases are involved in the transformation, occurring with iron-carbon alloys:

• L - Liquid solution of carbon in iron;

• δ-ferrite – Solid solution of carbon in iron.

Maximum concentration of carbon in δ-ferrite is 0.09% at 2719 ºF (1493ºC) – temperature of the peritectic transformation.

The crystal structure of δ-ferrite is BCC (cubic body centered).

• Austenite – interstitial solid solution of carbon in γ-iron.

Austenite has FCC (cubic face centered) crystal structure, permitting high solubility of carbon – up to 2.06% at 2097 ºF (1147 ºC).

Austenite does not exist below 1333 ºF (723ºC) and maximum carbon concentration at this temperature is 0.83%.

• α-ferrite – solid solution of carbon in α-iron.

α-ferrite has BCC crystal structure and low solubility of carbon – up to 0.025% at 1333 ºF (723ºC).

α-ferrite exists at room temperature.

• Cementite – iron carbide, intermetallic compound, having fixed composition Fe₃C.

Cementite is a hard and brittle substance, influencing on the properties of steels and cast irons.

The following phase transformations occur with iron-carbon alloys:

Alloys, containing up to 0.51% of carbon, start solidification with formation of crystals of δ-ferrite. Carbon content in δ-ferrite increases up to 0.09% in course solidification, and at 2719 ºF (1493ºC) remaining liquid phase and δ-ferrite perform peritectic transformation, resulting in formation of austenite.

Alloys, containing carbon more than 0.51%, but less than 2.06%, form primary austenite crystals in the beginning of solidification and when the temperature reaches the curve ACM primary cementite stars to form.

Iron-carbon alloys, containing up to 2.06% of carbon, are called steels.

Alloys, containing from 2.06 to 6.67% of carbon, experience eutectic transformation at 2097 ºF (1147 ºC). The eutectic concentration of carbon is 4.3%.

In practice only hypoeutectic alloys are used. These alloys (carbon content from 2.06% to 4.3%) are called cast irons. When temperature of an alloy from this range reaches 2097 ºF (1147 ºC), it contains primary austenite crystals and some amount of the liquid phase. The latter decomposes by eutectic mechanism to a fine mixture of austenite and cementite, called ledeburite.

All iron-carbon alloys (steels and cast irons) experience eutectoid transformation at 1333 ºF (723ºC). The eutectoid concentration of carbon is 0.83%.

When the temperature of an alloy reaches 1333 ºF (733ºC), austenite transforms to pearlite (fine ferrite-cementite structure, forming as a result of decomposition of austenite at slow cooling conditions).

• Upper critical temperature (point) A₃ is the temperature, below which ferrite starts to form as a result of ejection from austenite in the hypoeutectoid alloys.

• Upper critical temperature (point) A_CM is the temperature, below which cementite starts to form as a result of ejection from austenite in the hypereutectoid alloys.

• Lower critical temperature (point) A₁ is the temperature of the austenite-to-pearlite eutectoid transformation. Below this temperature austenite does not exist.

• Magnetic transformation temperature A₂ is the temperature below which α-ferrite is ferromagnetic.

• Hypoeutectoid steels (carbon content from 0 to 0.83%) consist of primary (proeutectoid) ferrite (according to the curve A3) and pearlite.

• Eutectoid steel (carbon content 0.83%) entirely consists of pearlite.

• Hypereutectoid steels (carbon content from 0.83 to 2.06%) consist of primary (proeutectoid)cementite (according to the curve A_CM) and pearlite.

• Cast irons (carbon content from 2.06% to 4.3%) consist of proeutectoid cementite C₂ ejected from austenite according to the curve A_CM , pearlite and transformed ledeburite (ledeburite in which austenite transformed to pearlite).

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• Effect of alloying elements on steel properties
• Classification of steels and cast irons
• Carbon steels
• Alloy steels
• Tool and die steels
• Stainless steels
• Creep resistant steels
• Cast irons
• Basic principles of heat treatment
• Phase transformations and phase diagrams
• Heat treatment technologies
• Steel strip processing
• Steel making (introduction)
• Basic Oxygen Furnace (BOF)
• Electric Arc Furnace (EAF)
• Ladle refining
• Deoxidation of steel
• Desulfurization of steel
• Non-metallic inclusions in steel
• Structure of killed steel ingot
• Macrosegregation in steel ingots
• Fabrication of large steel ingots
• Electroslag Remelting

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